The hottest three stages of China's packaging and

2022-07-26
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Three stages of "industry 4.0" in China's packaging and printing industry

release date: Source: Bisheng editor in charge: China Packaging page views: 662 copyright and disclaimer

core tip: in March 2008, China established the Ministry of industry and information technology. In December, the National Conference on industry and informatization was held. Vice Premier Zhang Dejiang attended the conference and made an important speech, proposing a plan to promote the transformation and upgrading of traditional industries and promote the integration of informatization and industrialization

[China Packaging News] in March2008, China established the Ministry of industry and information technology. In December, the National Conference on industry and informatization was held. Vice Premier Zhang Dejiang attended the conference and made an important speech, proposing a plan to promote the transformation and upgrading of traditional industries and promote the integration of informatization and industrialization

in fact, as early as 2009, large printing and packaging enterprises in China began to try quantitative integration. In 2006, a packaging group in eastern Zhejiang (Dongjing) began to try the early version of industry 4.0. The group first tried the integration of general productivity + informatization + standardization. To this end, an information team of more than 20 people has been established to actively implement the construction of intelligent chemical plants that promote on-site information, intelligent equipment, networked services and the integration of RFID and IOT

it is reported that this move has played a concrete role in promoting the company's core competitiveness. The stock level of base paper decreased by 60%, saving more than 20million yuan of working capital. The implementation rate of on-site production and operation plan increased by 23% to 96.5%

this is the first time that China has tried to upgrade the pace of industry 4.0. The integration of management informatization, production automation, process standardization and business networking has further improved this concept

how should packaging and printing enterprises, which mainly manufacture cartons, color boxes and printed matter, implement industry 4.0? The smart printing department believes that industry 4.0 is an improvement in productivity. Unlike European and American countries, Chinese printing enterprises have different development status, resulting in different levels of demand. There is a demand for business volume in case of problems in business conditions; Those with full orders demand management, quality, cost and development. The pace of truly pursuing industry 4.0 varies from person to person. At present, what many printing enterprises lack is the management link, which leads to internal production chaos, long delivery cycle and serious waste; External business is shrinking or unable to expand

intelligent production is actually the information exchange between devices and between people and devices, and the mutual cooperation of hardware and software. This requires printing enterprises to continuously improve their soft and hard power. At present, the hardware part is easy to meet, but the degree of informatization is uneven

primary engineering: information establishment

you can know the real-time finished product inventory when you open a business order; The dynamic inventory information of raw materials, including real-time inventory quantity, planned occupation quantity, purchase and return in transit quantity, can be obtained in the construction order opening interface. The task information of the system is automatically pushed, linked and dynamically correlated (the previous process requires the key strategic materials to automatically push the task to the next process, and the work progress of the next process should be automatically fed back to the previous process). In this way, the collaboration ability between departments can be improved, and the data information can be guaranteed to be complete without breaking the chain

intermediate engineering: production management and standard manufacturing process

informatization tentacles go deep into grass-roots posts. Production task progress information is directly entered by front-line workers, automatically collected by the system, and dynamically fed back to relevant managers (the managers review the data)

system process mechanism: after a business order is evaluated, quoted and confirmed, it enters the production process, carries out process planning, formulates a work order and generates a purchase outsourcing plan, and then the task is automatically distributed to the purchase and related production departments through the system. The production manager distributes the tasks to the pre press, printing, warehouse, material cutting, post press, outsourcing and quality inspection posts through the production scheduling trial system. The work progress information of each position is automatically fed back and shared as a whole. If there are changes in business orders and production engineering, the change information can be timely adjusted through the system and notified to relevant positions

in order to transform a printing enterprise from a traditional manufacturing enterprise to a modern intelligent manufacturing enterprise, a key problem must be solved first: the seamless integration of business management information flow and production technology information flow. The enterprise does not have an information island, and eventually moves towards intelligent manufacturing. The highest level of intelligent manufacturing is that people are just the organizers of production, and production is completed by intelligent production system. In addition, the quality and output of production are improved through business standards and standardized production processes

advanced engineering: equipment handshake software

the higher goal of packaging and printing enterprises should be to systematically introduce intelligent packaging and printing equipment, which can be produced through the instructions of the information system. At present, the equipment should be cooled by taking into account the extrusion heat overflow of the screw. The manufacturer has a low degree of openness to the interface, and many of them have to pay for the opening. Through the appeal of the wave of industry 4.0, we hope that the equipment manufacturer will shake hands with us if it is a sample with an elongation of 1000%. After all, the developed platform is more accepted by the public

with the rapid development of mobile Internet technology and IOT technology, the pace of human entering the industrial 4.0 era is accelerating. China's packaging and printing products enterprises must face up to this development trend and actively participate in the integration process of informatization and industrialization. For many packaging enterprises, this is undoubtedly a life and death challenge and a once-in-a-lifetime transformation opportunity

with the gradual development of science and technology, there are electromechanical driven pressure testing machines

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